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    Plant Layout: How Much Space Do You Need for a PET Washing Line?

    Plant Layout: How Much Space Do You Need for a PET Washing Line?

    Before you purchase a single machine, a critical question for your plastic recycling plant design is: “How much space do I need?” The required factory space for a washing line depends heavily on capacity, but a smart PET recycling plant layout is about more than just the machine footprint.

    PET bottle washing line laid out in a large factory space
    PET bottle washing line laid out in a large factory space

    Here are some general guidelines for the total area, including storage and access:

    • 500 kg/h Line: Approximately 600-800 m² (6,500-8,600 ft²)
    • 1500 kg/h Line: Approximately 1,200-1,600 m² (13,000-17,000 ft²)
    • 3000 kg/h Line: Approximately 2,000-2,500 m² (21,500-27,000 ft²)

    What consumes this space?

    1. Raw Material Storage: You need ample space to store compressed bales before they are processed.
    2. The Production Line: Our PET bottle washing lines are typically designed in a linear or U-shape. The PET line dimensions for a 1000kg/h line are roughly 50-60 meters in length.
    3. Finished Product Storage: You need a dry, clean area for storing big bags of rPET flakes.
    4. Water Circulation & Treatment System: A closed-loop water system requires space for sedimentation tanks and filters.
    5. Maintenance & Access: Leave at least 1.5-2 meters of clear space around the entire line for safe operation and maintenance.

    Our Service: We provide complimentary, customized 2D or 3D recycling plant layout drawings to help you visualize the line in your specific facility, ensuring a perfect fit from day one.

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